The following incidents occurred in the Metal Processing industry or guidance is relevant to this industry:
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Adjacent explosion
Component malfunction
Confined explosion
DAMAGE
Deficiency
DEGRADATION
Deterioration
DEVIATION
DISCHARGE
Fire exposure
Genuine release
Impact
Maintenance error
Material incompatibility
Natural event
Operator error
Overpressure
Overtemperature
Structural settlement
Transport
Underpressure
Undertemperature
UNKNOWN
Incident
All
Asphyxiation
BLEVE
Blowout
Capsize
COLLAPSE
COLLISION
Conflagration
Dust explosion
EXPLOSION
Explosive decomposition
FIRE
Fireball
Flash fire
Fluid release to ground
Fluid release to water
Gas/vapour/mist/etc release to air
IMPACT
Implosion
Jet flame
Pool fire
Pressure burst
Rapid phase-transition explosion
RELEASE
Runaway reaction explosion
Solid release to air
Solid release to ground
Solid release to water
UNKNOWN
VCE
Hazards
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Asphyxiant
Biological
Corrosive
Electrical
Environmental
Explosive
Flammable
Harmful/Irritant
Mechanical/Kinetic/Potential
Oxidising
Radiological
Reactive
Toxic
Contributory Factors
All
Blockage
Component Malfunction
Containment Failure
Corrosion/Erosion/Fatigue
Cyber Attack
Design of Plant
Domino Effect
Electrostatic Accumulation
Equipment Isolation
Error
EXTERNAL
Fatigue
Health
Housekeeping
HUMAN
Installation
Instrument Failure
Loss of Process Control
Maintenance
Management Attitude
Manufacture/Construction
Natural Event
Object impact
Organization Inadequate
ORGANIZATIONAL
Organized Procedures
Physical Security Breach
PLANT/EQUIPMENT
Process Analysis
Runaway Reaction
Staffing
Supervision
Testing
Training/Instruction
Transport Accident
UNKNOWN
User Unfriendliness
Utilities Failure
Violation
Impact
All
COST (Offsite)
COST (On Site)
ENVIRONMENTAL (Offsite)
ENVIRONMENTAL (On Site)
HUMAN (Offsite At Risk)
HUMAN (Offsite Fatalities)
HUMAN (Offsite Injuries)
HUMAN (On Site At Risk)
HUMAN (On Site Fatalities)
HUMAN (On Site Injuries)
Effects
All
> 100 Fatalities
< 100 Injuries
1-10 Fatalities
11 - 100 Fatalities
11 – 100 Fatalities
≥ 100 Injuries
Environmental
Financial
Equipment
All
Baghouse
Bearing
Blinds
Casing Seal
Conveyer Belt
Dryer
Dust Collector
Expansion Joint
Fittings (Elbow)
Gas-lift Riser
Grain Dryer
Heat Exchanger
Hoses
Instruments
Level
Mechanical
Mill
Pipe
Piping
PSV – Pilot Operated
Reactor
Rotating
Safety & Control
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Silo
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All
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Mechanical Transfer
Movement
OTHER
Packaging
Physical Operation
Pipeline Transfer
Power Generation
PROCESS
Processing
propylene
Rail Transport
Road Transport
Ship Transport
Stockholding
STORAGE
TRANSFER
UNKNOWN
Material
All
4-hydroxybenzohydrazide
Acetal
Acetone
Acetylene
Acrylic monomers
Acrylonitrile
Adiponitrile
Alkylate
Allyl alcohol
Allyl chloride
Aluminium
Aluminium Sulphate
Ammonia
Ammonium Nitrate
Ammonium Perchlorate
Antimony Pentachloride
Azodiisobutyronitrile
Barium nitrate
Benzoyl Peroxide
Black Ink
BS&W
Butadiene
Butane
Butylene
Calcium Carbide
Carbon disulfide
Chlorine
Chlorofluoroaniline
Coal
Coke
Coke gas
Colored powder
Compressed Air
Corn
Crude Oil
Cyanide
Cyclohexane
Cyclohexanol
Cyclohexanone
Diesel fuel
Dioxin
Drilling chemicals
Ethane
Ethanol
Ethyl Acetate
Ethyl chloride
Ethylene
Ethylene Oxide
Explosives
Ferric chloride
Fertilizer
Firecrackers/Fireworks
Fish Meal
Fuel Oil
Glycol
Grain Dust
Heptane
Hexane
Hydrocarbons
Hydrochloric acid
Hydrogen
Hydrogen Chloride
Hydrogen Fluoride
Hydrogen Peroxide
Hydrogen Sulfide
Hydroxylamine
Iron
Isobutane
Isobutylene
Limestone
Liquid hydrogen
LNG
LPG
Lubricant additives
MCHM
MCMT
Mercury
Metal Dust
Methane
Methanol
Methomyl
Methyl Chloride
Methyl Ethyl Ketone
Methyl Isocyanate
Methyl Mercaptan
Methylcellulose
Mononitrotoluene
Naptha
NGL
NHP
Nitric acid
Nitric Oxide
Nitro-based fertilizer
Nitrogen
Nitromethane
Nitrous Oxide
Nylon
Octyl Phenol
Oil based solvent
Oil derivatives
Olefins
Oleum
Organic Peroxides
Ortho-Nitrochlorobenzene
Oyxgen
Paraxylene
PCB
Peroxides
Petroleum products
Petroleum/Gasoline
Phenolic resin
Phosgene
Phthalates
Pipeline additives
Plastics
Polybrominated Biphenyl
Polybutadiene
Polyethylene
Polymers
Propane
Propylene
Pyrolysis gasoline
Quartz
Radioisotopes
Resins
Sawdust
Silicon Hydride
Sodium
Sodium Chlorate
Sodium Chlorite
Sodium hydrosulfide
Sodium Hypochlorite
Steam
Steam condensate
Steel
Styrene
Sugar
Sulfuric Acid
Sunflower oil
Terpene
Titanium
Titanium Dioxide
Toluene
Unknown
Urea Ammonium Nitrate
Urea-based fertilizer
Various
Vinyl Chloride Monomer
Vinyl Fluoride
Xylene
Zinc
Zoalene
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Wentworth
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Equipment Identification
Expired Chemicals
Firefighting
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Hot Spots
Winterization
Flanges
High Pressure Water
Laboratory Safety
Hydrogen Attack
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Loss of Utilities
Low Temperature Embrittlement
Mechanical Seals
Metal Fatigue
Flare Systems
Modern Technology
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Threaded Equipment
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