Lessons Asset integrity

Asset Integrity and Reliability | Inspection and Maintenance.

December

202203DecAll DayBhopal Toxic Release 1984Union Carbide Bhopal Madhya Pradesh (IN)Lessons:Asset integrity,Control of Work,Emergency Preparedness,Management of Change,Risk Assessment,Stakeholder EngagementIndustry:ChemicalsCountry:IndiaLanguage:ENLoC:Genuine release Origin: HSE Incident:Gas/vapour/mist/etc release to airHazards:Corrosive,Flammable,ToxicImpact:HUMAN (Offsite Fatalities)Effects:> 100 FatalitiesMaterial:Methyl IsocyanateTopics:Chemical Reaction

202203DecAll DayMarcus Oil & Chemical Explosion 2004Marcus Oil and Chemical Houston (US-TX) Lessons:Asset integrity,Operating ProceduresIndustry:ChemicalsCountry:United StatesLanguage:ENLoC:Deficiency Origin: CSB Incident:VCEHazards:FlammableContributory Factors:Containment FailureImpact:HUMAN (Offsite Injuries)Effects:< 100 InjuriesMaterial:Polyethylene

202207DecAll DayInternational Biosynthetics Toxic Release 1991International Biosynthetics Widnes (GB)Lessons:Asset integrity,Operational Integrity,Risk AssessmentIndustry:ChemicalsCountry:United KingdomLanguage:ENLoC:Genuine release Origin: HSE Incident:Gas/vapour/mist/etc release to airHazards:ToxicImpact:HUMAN (Offsite Injuries)Effects:< 100 InjuriesMaterial:PhosgeneTopics:Chemical Reaction

202211DecAll DayBuncefield Explosion 2005Hertfordshire Oil Storage Ltd (GB)Lessons:Asset integrity,Commitment & Culture,Compliance with Standards,Management of Change,Operating Procedures,Risk Assessment,Stakeholder EngagementIndustry:StorageCountry:United KingdomLanguage:ENLoC:Component malfunction Origin: HSE Incident:VCEHazards:FlammableContributory Factors:Component MalfunctionImpact:HUMAN (Offsite Injuries)Effects:< 100 InjuriesMaterial:Petroleum/GasolineTopics:Functional Safety,LOPA

202211DecAll DayEnvironmental Enterprises Toxic Release 2002Environmental Enterprises Cincinnati (US-OH)Lessons:Asset integrity,Commitment & Culture,Operating Procedures,Workforce InvolvementIndustry:Waste TreatmentCountry:United StatesLanguage:ENLoC:Material incompatibility Origin: CSB Incident:Gas/vapour/mist/etc release to airHazards:Flammable,ToxicContributory Factors:Organized ProceduresImpact:HUMAN (On Site Injuries)Effects:< 100 InjuriesMaterial:Hydrogen Sulfide

January

202304JanAll DayFeyzin LPG Explosion 1966Total Feyzin (FR)Lessons:Asset integrity,Emergency Preparedness,Operating ProceduresIndustry:LPGCountry:FranceLanguage:ENLoC:Operator error Origin: HSE Incident:VCEHazards:FlammableImpact:HUMAN (On Site Fatalities)Effects:11 – 100 FatalitiesMaterial:Propane

202306JanAll DayMFG CHEMICAL (DALTON) TOXIC RELEASE 2015MFG Chemical, Inc. Dalton (US-GA)Lessons:Asset integrity,Audits & Reviews,Commitment & Culture,Competency,Compliance with Standards,Control of Work,Emergency Preparedness,Incident Investigation,Management of Change,Operating Procedures,Operational Integrity,Performance Indicators,Process Knowledge,Risk Assessment,Stakeholder Engagement,Workforce InvolvementIndustry:ChemicalsCountry:United StatesLanguage:ENLoC:Overpressure Origin: MKOPSC Incident:Runaway reaction explosionContributory Factors:Management Attitude,SupervisionImpact:HUMAN (On Site Fatalities)Effects:1-10 Fatalities

202308JanAll DayGREEN VALLEY CHEMICAL EXPLOSION 2015Green Valley Chemical, Creston (US-IA)Lessons:Asset integrity,Commitment & Culture,Competency,Compliance with Standards,Control of Work,Operating Procedures,Risk AssessmentIndustry:ChemicalsCountry:United StatesLanguage:ENLoC:UNKNOWN Origin: MKOPSC Incident:Pressure burstHazards:Mechanical/Kinetic/PotentialImpact:HUMAN (Offsite Fatalities)Effects:1-10 FatalitiesMaterial:Compressed Air

202309JanAll DayFreedom Industries Toxic Release 2014Freedom Industries Charleston (US-WV)Lessons:Asset integrity,Compliance with Standards,Emergency PreparednessIndustry:StorageCountry:United StatesLanguage:ENLoC:Deterioration Origin: CSB Incident:Fluid release to waterHazards:Harmful/IrritantContributory Factors:Containment FailureImpact:HUMAN (Offsite Injuries)Effects:≥ 100 InjuriesMaterial:MCHM

202311JanAll DayBethune Point Explosion 2006City of Daytona Beach Bethune Point (US-FL)Lessons:Asset integrity,Control of Work,Process Knowledge,Workforce InvolvementIndustry:Water TreatmentCountry:United StatesLanguage:ENLoC:Maintenance error Origin: CSB Incident:VCEHazards:Flammable,ToxicContributory Factors:MaintenanceImpact:HUMAN (On Site Fatalities)Effects:1-10 FatalitiesMaterial:Methanol

202312JanAll DaySilver Eagle Refinery Explosion 2009Silver Eagle Refinery Woods Cross (US-UT)Lessons:Asset integrityIndustry:RefiningCountry:United StatesLanguage:ENLoC:Deterioration Origin: CSB Incident:Flash fireHazards:FlammableContributory Factors:Corrosion/Erosion/FatigueImpact:HUMAN (On Site Injuries)Effects:< 100 InjuriesMaterial:Hydrogen,Naptha

202317JanAll DayBP (Llandarcy) Refinery Explosion 1981BP Oil Llandarcy (GB)Lessons:Asset integrity,Emergency PreparednessIndustry:RefiningCountry:United KingdomLanguage:ENLoC:Deterioration Origin: HSE Incident:VCEHazards:FlammableImpact:HUMAN (On Site At Risk)Effects:EnvironmentalMaterial:Propane

202318JanAll DayPETROBRAS (RLAM) EXPLOSION 2015Petrobras, Landulpho Alves Refinery, Salvador (BR)Lessons:Asset integrity,Audits & Reviews,Competency,Compliance with Standards,Control of Work,Emergency Preparedness,Incident Investigation,Management of Change,Operating Procedures,Operational Integrity,Operational Readiness,Performance Indicators,Process Knowledge,Risk Assessment,Stakeholder Engagement,Workforce InvolvementIndustry:RefiningCountry:BrazilLanguage:ENLoC:Deterioration Origin: MKOPSC Incident:EXPLOSIONHazards:FlammableContributory Factors:Corrosion/Erosion/Fatigue,Health,Maintenance,Organized ProceduresEffects:< 100 InjuriesMaterial:Hydrogen

202320JanAll DaySURVIVAL INDUSTRIES EXPLOSION 2015Survival Technologies, Ankleshwar (IN)Lessons:Asset integrity,Audits & Reviews,Commitment & Culture,Competency,Compliance with Standards,Contractor Management,Control of Work,Incident Investigation,Management of Change,Operating Procedures,Operational Integrity,Operational Readiness,Performance Indicators,Process Knowledge,Risk Assessment,Workforce InvolvementIndustry:ChemicalsCountry:IndiaLanguage:ENLoC:Operator error Origin: MKOPSC Incident:EXPLOSIONHazards:Harmful/IrritantContributory Factors:Component MalfunctionImpact:HUMAN (On Site Fatalities)Effects:1-10 FatalitiesMaterial:4-hydroxybenzohydrazide

202322JanAll DayPryor Trust Blowout & Fire 2018Pryor Trust Pittsburg County (US-OK)Lessons:Asset integrity,Commitment & Culture,Compliance with Standards,Operating Procedures,Operational Integrity,Operational ReadinessIndustry:Onshore Oil & GasCountry:United StatesLanguage:ENLoC:Overpressure Origin: CSB Incident:EXPLOSIONHazards:FlammableContributory Factors:Containment FailureImpact:HUMAN (On Site Fatalities)Effects:1-10 FatalitiesMaterial:Methane

202323JanAll DayHavkong Grounding 1993Havkong Braefoot Bay (GB)Lessons:Asset integrity,Emergency Preparedness,Operating Procedures,Operational IntegrityIndustry:ShippingCountry:United KingdomLanguage:ENLoC:Natural event Origin: HSE Incident:COLLISIONHazards:FlammableImpact:COST (On Site)Effects:FinancialMaterial:Butane

202323JanAll DayDupont (Belle) Toxic Release 2010DuPont Belle (US-WV)Lessons:Asset integrity,Audits & Reviews,Competency,Compliance with Standards,Emergency Preparedness,Incident Investigation,Operating Procedures,Risk AssessmentIndustry:ChemicalsCountry:United StatesLanguage:ENLoC:Deterioration Origin: CSB Incident:Gas/vapour/mist/etc release to airHazards:Corrosive,Flammable,ToxicContributory Factors:Containment FailureImpact:HUMAN (On Site Fatalities)Effects:1-10 FatalitiesMaterial:Methyl Chloride,Oleum,Phosgene

202325JanAll DayASCO Explosion 2005Acetylene Services Company (ASCO) Perth Amboy (US-NJ)Lessons:Asset integrity,Competency,Operating Procedures,Operational IntegrityIndustry:ManufacturingCountry:United StatesLanguage:ENLoC:Operator error Origin: CSB Incident:EXPLOSIONHazards:FlammableContributory Factors:Component MalfunctionImpact:HUMAN (On Site Fatalities)Effects:1-10 FatalitiesMaterial:Acetylene

February

202301FebAll DayAssociated Octel Fire 1994Associated Octel Ellesmere Port (GB)Lessons:Asset integrity,Control of Work,Operational IntegrityIndustry:ChemicalsCountry:United KingdomLanguage:ENLoC:Deterioration Origin: HSE Incident:Jet flameHazards:FlammableImpact:HUMAN (Offsite Injuries)Effects:< 100 InjuriesMaterial:Ethyl chloride

202306FebAll DayWARSAW CHEMICAL EXPLOSION 2015Warsaw Chemical, Warsaw (US-IN)Lessons:Asset integrity,Audits & Reviews,Commitment & Culture,Control of Work,Emergency Preparedness,Operating Procedures,Risk Assessment,Stakeholder EngagementIndustry:ChemicalsCountry:United StatesLanguage:ENLoC:Overpressure Origin: MKOPSC Incident:VCEHazards:Flammable,ToxicImpact:HUMAN (On Site Injuries)Effects:< 100 InjuriesMaterial:Methanol

202307FebAll DayImperial Sugar Dust Explosion 2008Imperial Sugar Co. Port Wentworth (US-GA)Lessons:Asset integrity,Competency,Compliance with Standards,Incident Investigation,Management of Change,Operational Integrity,Risk AssessmentIndustry:Food & DrinkCountry:United StatesLanguage:ENLoC:Operator error Origin: CSB Incident:Dust explosionHazards:FlammableContributory Factors:HousekeepingImpact:HUMAN (On Site Fatalities)Effects:11 – 100 FatalitiesMaterial:SugarTopics:Combustible Dust

202308FebAll DayPCA (Deridder) Explosion 2017PCA DeRidder (US-LA)Lessons:Asset integrity,Commitment & Culture,Control of Work,Risk AssessmentIndustry:Pulp & PaperCountry:United StatesLanguage:ENLoC:Maintenance error Origin: CSB Incident:VCEHazards:FlammableContributory Factors:MaintenanceImpact:HUMAN (On Site Fatalities)Effects:1-10 FatalitiesMaterial:Hydrocarbons

202312FebAll DayPetrobras (Espirito Santos FPSO) Explosion 2015Petrobras, FPSO Cidade de São Mateus, Espírito Santo (BR)Lessons:Asset integrity,Audits & Reviews,Competency,Compliance with Standards,Control of Work,Emergency Preparedness,Incident Investigation,Management of Change,Operating Procedures,Operational Integrity,Process Knowledge,Risk Assessment,Stakeholder Engagement,Workforce InvolvementIndustry:OffshoreCountry:BrazilLanguage:ENLoC:Deterioration Origin: MKOPSC Incident:EXPLOSIONHazards:FlammableContributory Factors:Design of Plant,Management Attitude,Organized Procedures,Process Analysis,SupervisionImpact:HUMAN (On Site Fatalities)Effects:1-10 FatalitiesMaterial:Methane

202316FebAll DayCSX (KANAWHA) EXPLOSION 2015CSX Transportation, Kanawha (US-WV)Lessons:Asset integrity,Audits & Reviews,Competency,Compliance with Standards,Contractor Management,Management of Change,Operating Procedures,Performance Indicators,Risk Assessment,Workforce InvolvementIndustry:RailCountry:United StatesLanguage:ENLoC:Transport Origin: MKOPSC Incident:FireballHazards:FlammableContributory Factors:Organized ProceduresImpact:HUMAN (Offsite Injuries)Effects:< 100 InjuriesMaterial:Crude Oil

202318FebAll DayExxonmobil (Torrance) Refinery Explosion 2015ExxonMobil Torrance (US-CA)Lessons:Asset integrity,Operating Procedures,Operational Integrity,Risk AssessmentIndustry:RefiningCountry:United StatesLanguage:ENLoC:Confined explosion Origin: CSB Incident:VCEHazards:FlammableContributory Factors:MaintenanceImpact:HUMAN (On Site Injuries)Effects:< 100 InjuriesMaterial:Hydrocarbons

202320FebAll DayCTA Acoustics Dust Explosion 2003CTA Acoustics, Inc. Corbin (US-KY)Lessons:Asset integrity,Control of Work,Process Knowledge,Risk AssessmentIndustry:ManufacturingCountry:United StatesLanguage:ENLoC:Operator error Origin: CSB Incident:Dust explosionHazards:FlammableContributory Factors:HousekeepingImpact:HUMAN (On Site Fatalities)Effects:1-10 FatalitiesMaterial:Phenolic resinTopics:Chemical Reaction

202323FebAll DayTosco Avon (Crude Unit) Fire 1999Tosco Avon Martinez (US-CA)Lessons:Asset integrity,Commitment & Culture,Control of Work,Management of ChangeIndustry:RefiningCountry:United StatesLanguage:ENLoC:Maintenance error Origin: CSB Incident:FIREHazards:FlammableContributory Factors:MaintenanceImpact:HUMAN (On Site Fatalities)Effects:1-10 FatalitiesMaterial:Naptha

March

202304MarAll DaySonat Exploration Vessel Overpressurization 1998Sonat Exploration Co. Pitkin (US-LA)Lessons:Asset integrity,Operating Procedures,Risk AssessmentIndustry:Onshore Oil & GasCountry:United StatesLanguage:ENLoC:Overpressure Origin: CSB Incident:FIREHazards:FlammableContributory Factors:Containment FailureImpact:HUMAN (On Site Fatalities)Effects:1-10 FatalitiesMaterial:HydrocarbonsTopics:Pressure Systems

202310MarAll DayCHANGZHOU FIRE 2015Changzhou, Jiangsu (CN)Lessons:Asset integrity,Audits & Reviews,Commitment & Culture,Competency,Control of Work,Emergency Preparedness,Incident Investigation,Operating Procedures,Operational Integrity,Operational Readiness,Process Knowledge,Risk AssessmentIndustry:WarehouseCountry:ChinaLanguage:ENLoC:Fire exposure Origin: MKOPSC Incident:ConflagrationContributory Factors:Component Malfunction,Organized ProceduresImpact:HUMAN (On Site At Risk)Effects:Environmental

202313MarAll DayBP (Grangemouth) Refinery Fire 1987BP Oil Grangemouth (GB)Lessons:Asset integrity,Control of Work,Operational IntegrityIndustry:RefiningCountry:United KingdomLanguage:ENLoC:Maintenance error Origin: HSE Incident:Flash fireHazards:FlammableImpact:HUMAN (On Site Fatalities)Effects:1-10 FatalitiesMaterial:Hydrocarbons

202320MarAll DayShell Stanlow Explosion 1990Shell Stanlow (GB)Lessons:Asset integrity,Operational Integrity,Process Knowledge,Risk AssessmentIndustry:RefiningCountry:United KingdomLanguage:ENLoC:Overpressure Origin: HSE Incident:VCEHazards:Flammable,ToxicImpact:HUMAN (On Site Fatalities)Effects:1-10 FatalitiesMaterial:ChlorofluoroanilineTopics:Chemical Reaction

202322MarAll DayBP (Grangemouth) Hydrocracker Explosion 1987BP Olefins Grangemouth (GB)Lessons:Asset integrity,Control of Work,Management of Change,Operating Procedures,Operational IntegrityIndustry:RefiningCountry:United KingdomLanguage:ENLoC:Overpressure Origin: HSE Incident:VCEHazards:FlammableImpact:HUMAN (On Site Fatalities)Effects:1-10 FatalitiesMaterial:Hydrocarbons

202329MarAll DayVISAKHAPATNAM FIRECRACKER EXPLOSION 2015Firecrackers, Visakhapatnam (IN)Lessons:Asset integrity,Audits & Reviews,Commitment & Culture,Competency,Compliance with Standards,Contractor Management,Control of Work,Incident Investigation,Management of Change,Operating Procedures,Operational Integrity,Operational Readiness,Performance Indicators,Process Knowledge,Risk Assessment,Workforce InvolvementIndustry:ExplosivesCountry:IndiaLanguage:ENLoC:Confined explosion Origin: MKOPSC Incident:Explosive decompositionHazards:ExplosiveImpact:HUMAN (On Site Fatalities)Effects:1-10 FatalitiesMaterial:Firecrackers/Fireworks

April

202302AprAll DayTesoro (Anacortes) Refinery Explosion 2010Tesoro Anacortes (US-WA)Lessons:Asset integrity,Commitment & Culture,Compliance with Standards,Control of WorkIndustry:RefiningCountry:United StatesLanguage:ENLoC:Deterioration Origin: CSB Incident:VCEHazards:FlammableContributory Factors:Containment FailureImpact:HUMAN (On Site Fatalities)Effects:1-10 FatalitiesMaterial:Naptha

202302AprAll DayKMCO Explosion 2019KMCO Crosby (US-TX)Lessons:Asset integrityIndustry:ChemicalsCountry:United StatesLanguage:ENLoC:Deterioration Origin: CSB Incident:VCEHazards:FlammableContributory Factors:Component MalfunctionImpact:HUMAN (On Site Fatalities)Effects:1-10 FatalitiesMaterial:Isobutylene

202303AprAll DayLoy Lange Box Co. Pressure Vessel Explosion 2017Loy-Lange Box Company St. Louis (US-MO)Lessons:Asset integrityIndustry:ManufacturingCountry:United StatesLanguage:ENLoC:Overpressure Origin: CSB Incident:Rapid phase-transition explosionHazards:Mechanical/Kinetic/PotentialContributory Factors:Corrosion/Erosion/FatigueImpact:HUMAN (On Site Fatalities)Effects:1-10 FatalitiesMaterial:Steam

202308AprAll DayGiant Industries Refinery Fire Explosion 2004Giant Industries Ciniza (US-NM)Lessons:Asset integrity,Management of Change,Operational IntegrityIndustry:RefiningCountry:United StatesLanguage:ENLoC:Maintenance error Origin: CSB Incident:FIREHazards:FlammableContributory Factors:MaintenanceImpact:HUMAN (On Site Injuries)Effects:< 100 InjuriesMaterial:Alkylate

202309AprAll DayHerrig Brothers Explosion 1998Herrig Brothers Albert City (US-IA)Lessons:Asset integrity,Compliance with Standards,Emergency Preparedness,Stakeholder EngagementIndustry:AgricultureCountry:United StatesLanguage:ENLoC:Impact Origin: CSB Incident:BLEVEHazards:FlammableContributory Factors:Object impactImpact:HUMAN (Offsite Fatalities)Effects:1-10 FatalitiesMaterial:Propane

202311AprAll DayD.D. Williamson Catastrophic Vessel Failure 2003D.D. Williamson Louisville (US-KY)Lessons:Asset integrity,Competency,Operating Procedures,Risk AssessmentIndustry:Food & DrinkCountry:United StatesLanguage:ENLoC:Overpressure Origin: CSB Incident:Pressure burstHazards:Corrosive,Environmental,ToxicContributory Factors:Loss of Process ControlImpact:HUMAN (On Site Fatalities)Effects:1-10 FatalitiesMaterial:AmmoniaTopics:Pressure Systems

202313AprAll DayKINDER-MORGAN BORGER EXPLOSION 2015Kinder-Morgan, Borger (US-TX)Lessons:Asset integrity,Audits & Reviews,Commitment & Culture,Competency,Compliance with Standards,Emergency Preparedness,Process Knowledge,Risk AssessmentIndustry:PipelinesCountry:United StatesLanguage:ENLoC:Deterioration Origin: MKOPSC Incident:EXPLOSIONHazards:FlammableImpact:HUMAN (On Site At Risk)Effects:EnvironmentalMaterial:Methane

202316AprAll DayHumber Refinery Explosion 2001ConocoPhillips Humber Refinery Killingholme (GB)Lessons:Asset integrity,Management of Change,Process KnowledgeIndustry:RefiningCountry:United KingdomLanguage:ENLoC:Deterioration Origin: HSE Incident:EXPLOSIONHazards:FlammableImpact:HUMAN (On Site Injuries)Effects:< 100 InjuriesMaterial:Methane

202320AprAll DayDeepwater Horizon Blowout & Explosion 2010BP Macondo (US-GM)Lessons:Asset integrity,Commitment & Culture,Compliance with Standards,Contractor Management,Incident Investigation,Management of Change,Operating Procedures,Operational IntegrityIndustry:OffshoreCountry:United StatesLanguage:ENLoC:Overpressure Origin: CSB Incident:VCEHazards:FlammableContributory Factors:Containment FailureImpact:HUMAN (On Site Fatalities)Effects:11 – 100 FatalitiesMaterial:Crude Oil

202326AprAll DayBulk Terminals Toxic Release 1974Bulk Terminals Chicago (US-IL)Lessons:Asset integrity,Emergency PreparednessIndustry:StorageCountry:United StatesLanguage:ENLoC:Overpressure Origin: HSE Incident:Fluid release to groundHazards:Corrosive,ToxicImpact:HUMAN (On Site Fatalities)Effects:1-10 FatalitiesMaterial:Hydrogen Chloride

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